Orthosis manufacturing is the process of creating a device that helps support, protect, or replace a body part that has been injured, deformed, or amputated.

Orthoses:

  •  They support and stabilize an injured or weakened body part.
  •  Made of materials such as plastic, metal or fabric
  •  They can be fixed, removable, or adjustable.

Prosthetics:

  •  The amputated body part is being replaced
  •  Made of materials such as plastic, metal or composite materials
  •  They can be fixed, removable, or powered.

The orthosis/prosthesis manufacturing procedure usually includes the following steps:

  •  Assessment: An assessment of the patient's needs, including the extent of injury or amputation, lifestyle, and goals.
  • Taking measurements: Taking measurements of the appropriate body part to ensure an accurate fit of the orthosis/prosthesis.
  •  Making a model: Create a model of the affected area using plaster, digital scanning or other methods.
  •  Device Manufacturing: The manufacture of an orthosis/prosthesis based on a model using various materials and methods such as casting, molding or 3D printing.
  •  Fitting and Adjustment: Custom fitting of the orthosis/prosthesis to the patient through adjustment, padding or other modifications to ensure comfort and functionality.

Orthoses and dentures can be made of various materials, including:

  •  Plastic: Lightweight, durable and water resistant
  •  Metal: Strong and durable, but can be heavy
  •  Fabric: Flexible and breathable, but less durable
  •  Composite materials: They combine the properties of various materials, providing strength, lightness and flexibility.

In recent years, technological advances have led to significant improvements in the manufacture of orthoses and prosthetics, including:

  •  3D Printing: Allows you to create customized and complex orthoses/prosthetics with high precision.
  •  Biomaterial: Used to create biocompatible orthoses/prostheses that better integrate with body tissues.
  •  Guided prostheses: Powered by motors and sensors, allowing patients to control their prosthesis more intuitively.

Advantages of orthoses/dentures:

  •  Improved function and mobility
  •  Reducing pain and discomfort
  •  Increased confidence and self-esteem
  •  Recovery assistance after injuries or amputations